Wednesday, January 13, 2016

Transporting Masts

As part of my routine for preparing Great Ketch for winter storage as well as readying here for Spring time launch, I unstep and step the masts. 


To unstep the masts: The removal of the masts require the removal of two stainless steel rods at each mast located at the base its base. The rods prevent the mast from any upward movement -- in case of a knockdown, or roll. After the rods are removed and all wire connections have been disconnected from the mast, the mast boot is loosened. With the prep tasks completed, one merely wraps a thick line several times around the mast just below the gooseneck track and securely ties off the bitter end; the remaining line is connected to the hoop of the lifting crane. After both ends are secured, the cranking of the crane handle lifts the mast out of its plug and up it goes.


Transporting the masts on land: In order to move the mast from one location to another, I use a homemade dolly.  This dolly is made from wood purchased at local big box store, and the wheels are thin spoke style. The wheels make it easier for me to move about the boat yard. Using .5 inch metal rod as an axle the wheels are held on with two nuts locked together. 

Before I made the dolly, the mariner owner used a front loader to lift the mast and move it from one location to another. I thought it was a waste of his time to move the mast when it could easily be done by other means: the result is a simple dolly.  I have used the dolly every year, and learned that placing the dolly not at the end, but one third up from the base it is easier to lift and move the mast.


With the dolly strapped to the base end of the mast, one person can lift the other end of the mast and push it along. The Carbon/S-glass masts are not heavy, and make simple task for transporting by land -- without the aid of heavy equipment of multitude of men.

In the picture toward your right, one may note that the mast is riding on the dolly while a person lifts the other end. Moreover the viewer will note the flex in the Carbon/S glass mast -- an attribute that allows the mast to spill wind when its speed changes; thereby, acting as shock absorbers. The result is a smooth even heal ride when sailing. Great Ketch rides like a luxury yacht in shifty winds.


Transporting the masts on water: Another mode for transporting the masts is having them on the boat. When I purchased Great Ketch I needed to sail her on Lake Ontario on the New York State border to the canal entrance located in Oswego, New York. Transporting Great Ketch on our canal system made me feel like a modern Huckleberry Finn because there were many locations on the canal without any signs of civilization; just trees, bushes, and nature all about, 



The masts are placed on the center line of the boat and are supported by wooden frames. With straps securing the masts from rolling, -- I have no shroud branches to prevent the masts from rolling, but because the masts are elliptical they do not move much anyway  -- I am able to navigate the waterway with confidence. 


The viewer will note the calm waters, the peaceful sky line, and the seemingly never ending invitation of the waterway.  

To Step the Masts: Stepping the mast task is the opposite of unstepping the masts. Once the masts are lowered into the boat the Spartite ring on the mast ensures that the mast aligns exactly as it did upon their removal. The holes that the stainless steel rods are placed align accordingly.


Stepping and unstepping the masts is a two person operation, but having a third person is preferable. 

Why do I perform unstep and step the masts every year? The process allows me to clean, polish, wax and inspect the masts and all lights and hardware. The time and effort required to perform such a task is worth it. I also am able to wrap the masts in tarp tightly to protect is from the foul winter weather and UV. The masts are easy enough to move about and having them stored on wooden stands that are three feet high makes performing maintenance task easy.