One the problems I had with the stanchions on Great Ketch was how they were originally made - the lower hole in the stanchion was merely drilled through, rough edges and no filler. The rough edges were perfect for cutting into the life line coating, and a hole without any filler meant that water would enter the stanchion through the hole and drip down toward the inside based of the stanchion.
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The lower hole was that it appeared to be drilled without any centering tool, which meant the hole was not circular nor centered.
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While thinking about adding a port and starboard gate I located a marine shop that would fill the lower holes and bevel them and polish the stanchions. Moreover, compared with the big projects they take on, they also treated me like a big time customer, and the price for the service was perfect.
< - - One may note the condition of the stanchion on the left of the screen - before a refresh. Rust, and awful hole with a dull look made the stanchion look worn out.
The web address of the company is
www.whitewatermarineinc.com and my contact was Mike. I sent two stanchions to them to work on and anticipated their return for my evaluation. I was very impressed; the lower hole was beveled and filled to match the upper hole and the polished job they did made the stanchion look brand new. I fitted the two returned stanchions back on my boat and sent two more stanchions. The folks at whitewatermarineinc are pros.
< - - The stanchion on the left displays a shine and the lower hole matches the upper hole. The synthetic lifeline has a protective tube to help mitigate against abrasion. I decided to replace the rusty worn stainless steel coated lifelines with Dyneema. The shine on the stanchion is very reflective. It is these little things that add up to make a boat really "pop."
A fantastic job by Mike.
-- - > the lower hole is beveled smooth and no longer cuts into the lifeline. Instead of the rusty vinyl coated stainless steel lifeline I now can use synthetic line.
The reader may be wondering why I had not sent in all the stanchions: I was using the stanchions as a structural support for my winter frame during the winter. I was afforded to only having two stanchions removed at a time in order to keep the integrity of by winter boat frame in place without risk.
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Although I have not yet added the stanchion gate, as a result of my time spent on gel coat work, I still have the plan to add the gates in mind.
I highly recommend contacting Mike for anyone looking for quality work in fabrication and repair of marine metal work.